Use ruler to be as precise as possible. When using a jigsaw to cut Plexiglass, the ideal blade to use is: (BOSH T121AF Speed / Metal Blade) typically used to cut metals. While it is a common material, many people struggle to learn how to cut Lexan. Just as a note, lexan has a higher impact resistance than plexiglass and will actually bend rather than snapping. Place the blade and set the cutting speed to at least 2500 RPM. Work slowly and surely, taking your time. Find a place, any place, that can cut it for you. Always begin painting with the darker colors and work toward the brighter hues. Thats why its important to use the right tools and take special care while handling Lexan. Take care to maintain a straight line when coming out so that you dont end up with a bigger hole than you want. To create a line in the Lexan sheet, use a pencil. Do this step a few times on a piece of Lexan that you wont need). This will avoid cracking which may damage the entire sheet. Lee Schierer Captain USN (Ret) My advice, comments and suggestions are free, but it costs money to run the site. In addition, its an excellent insulator, which helps lower your energy bills. As the plexiglass becomes smoother, transition to successively finer grits.. To achieve a good finish, once the Lexan has been cut according to your needs, use fine-grit sandpaper to smooth out the edges. Adjustable Hole Saw Drywall Circle Cutter Drill BitAdjustable Hole Saw for Wood,Plastic,PVC and Drywal (1-3/16" to 7-7/8" (30mm - 200mm)) 2 $1399 - $1759 Save 8% with coupon FREE delivery Mollom Heavy Duty Carbide Hole Saw, Hole Cutter cuts Stainless Steel, mild Steel, Iron, Copper, Brass, Plastic (1-1/4'' 32mm) 427 $939 - $6999 FREE delivery When it comes to making cuts on Plexiglass, there are a few different methods that can be used. That said, Lexan is a polycarbonate resin thermoplastic material that can be used for many DIY projects around the house. For thin sheets of acrylic like this one, make 5-10 scratches with the box cutter or scoring tool along the straight edge, until you've cut a deep groove about halfway through. Sharpen them if they become dull. The center drill bit will help you index the hole saw on acrylic. You should avoid using MEK, a chemical solvent, on the face of Lexan. I'm pretty sure that would work well. Start moving your router nice and steady along the line you drew. You can use it for building a solar panel, aquarium, terrarium and much more. 979. Score your cut line on the material with a knife. Manage Settings Brand names include Lucite, Vitroflex, Perspex, Acrylex and many others. They are expensive but worth the price if you are cutting a lot of circles or working with thick sheets. Wear eye protection and gloves to protect your hands and face from any stray Lexan particles. Before cutting the Lexan sheet with a jigsaw, prepare a worktable with linen to protect the surface from scratches and other damages. You should also set your saw to 4,000 revolutions per minute for a smooth cut. How to cut Lexan Polycarbonate? If you choose to use a band saw to cut, make sure you secure it properly as well. Use a hole saw run it in reverse until the hole is started then go forward this will prevent the hole saw from walking. Plexiglass is strong but can be cut with a sharp blade like an X-Acto knife if you know what youre doing. Complete the cut with the hole saw. If you dont have access to power tools like a saw or drill press then use the edge of something else rigid such as a metal ruler or even another piece of Plexiglas thats the same thickness. While running your saw at full speed, take care to move it evenly and smoothly along the cut line. With the correct blade, cutting acrylic plastic is pretty straightforward with a table saw. Working naturally lowers your risk of having large chunks gouged from the Lexan material. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. Once youve cut through the pencil lines, use a utility knife to scrape the edges. Remember to clamp down your sheet securely when you cut with a jig saw. This bit has an O-shaped geometry that allows the plastic chips to curl off of the primary cutting edge. [6] 7 By thebetatesters. For sheets thicker than 3 mm, use a basic utility knife or sturdy shears. 3.2 Attach the Hole Saw to Drill. These are the bits you need for drilling Plexiglass, Lexan polycarbonate, PETG, and other clear plastics. The tool will give you a much precise and clean cut for your project. It may not display this or other websites correctly. Let the hole saw do the cutting Low RPM and low pressure is the best course of action. The jigsaw offers more control than other methods, so you can make cleaner and neater cuts. Especially if you need to cut Lexan in a straight line. But, I would be concerned that a . 4 of 4 products in category "T-Shank Jig Saw Blades for Plastic" found Ascending (A-Z) Descending (Z-A) 3 pc. The ideal tooth density is between three to five teeth per inch. Whatever your purpose for using this versatile material, you now know how to cut Lexan effectively. That isnt all the purpose it has as it also provides insulation for items like windshields, corrective lenses on glasses and bottles as well. a diamond coated hole saw and some clay around the area you want to drill. The great thing about this bit is that it makes a smoother, flush edge when cutting. Cutting a Circle. 3. Clamp the sheet if needed. Place the Plexiglas on a flat work surface. Use a tape measure or ruler and a pencil. The water will make the cutting process a lot easier. 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If its not treated with UV protection, itll turn yellow from exposure. . We use cookies to personalise content and ads, to provide social media features and to analyse our traffic. Lexan can dent and scratch quite easily compared to normal glass. As the sheet bends, the groove will deepen as the crack . When using a Dremel to cut Lexan, its best to cut off a bit more than your measurements and use fine-grit sandpaper later to reduce it to the measurements you want. If you accidentally break the sheet, it will shatter and splinter. Just cut the circle. It takes a special drill bit to properly drill through Plexiglas, Lucite, Acrylite, or Perspex acrylic sheet. Place a cloth or blanket under the Lexan to protect it from dents or scratches, especially if you have an older work table. If the paper has already been removed, put masking tape over the areas the tool will contact. Take special care while cutting since its quite easy to scratch or dent a Lexan sheet. If you do not have a standard-sized blade, you can also use a specialized circular saw blade. For more tips and tricks on how to cut Lexan, be sure to reference this informative video: Those who are interested in learning how to cut Lexan also seem to want to learn the proper way to paint it. Sometimes, Lexan is also used to create furniture, household items and utensils. Lexan is a brand name. Forcing the blade forward can also cause bits of Lexan to splinter off. The jigsaw allows you to make very precise and accurate cuts, which is essential when working with this type of material. Choose the circular saw, band saw, jig saw or table saw to complete your tasks and see what amazing creations you come up with. Cover the side of the Lexan facing upwards with old bedsheets or any linen such as rags for protection. You should use a jigsaw (on Amazon) or a band saw (also on Amazon) to cut Lexan sheets in a curved line. Start by drilling a hole in the plexiglass. If you. I've worked with both at design:builds. Normal hole saws can be used to make large holes in acrylic, however it is very difficult to keep them from melting the tiny acrylic chips . Know How Now assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. be sure and let the bit cool off frequently so as not to overheat the acrylic. Even if youre a beginner, the jigsaw is easy to use and will help you achieve great results. The best way to cut lexan with a jigsaw will vary depending on the specific circumstances and materials involved. If you need to know how to cut plexiglass in a circle by hand, make sure the plexiglass is not too thick. Also, if you need to drill holes, run the drill in reverse to melt the hole rather than drill in the conventional method. Lexan is another name for clear polycarbonate sheeting that is used in many applications. Hunker may earn compensation through affiliate links in this story. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); This site is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Once youve done that, youll be ready to proceed. If you have a sheet of Lexan that is thinner than 3 millimeters, you can use a standard utility knife to cut it. Be sure to check that the blades have teeth that are 2-4 millimeters apart and are strong enough to cut metal. Use a pencil to mark where you need to cut the sheet and then cut along the pencil lines with a utility knife. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. Lexan sheets can become quite hot while cutting due to friction. Why is Heartwood Darker in Color than Sapwood. Score the Cut Line. Defining the marked lines with a utility knife will ensure an exact cut. $21.14 + $20.72 shipping. We used table saws with acrylic blades to cut all of it into sized sheets. Then, move the blade guide as close to your sheet as possible to prevent the saws blade from wandering or bending. Therefore, be careful while handling Lexan and use protective gear. 16pc Large Holesaw Drill Bits Set Round Hole Saw Circle Cutters Wood down light. The sandpaper should be waterproof. And wherever theres friction, there is heat which is bad for the Lexan since it can melt. Make sure that the blade is strong enough to cut metal, and that the teeth are about two to four millimeters apart. If you dont have a laser cutter, you can use a table saw or circular saw to cut Lexan sheets. Use a Forstner bit to cut circles up to three inches in diameter. Close Using the right kind of tools is important when working with many types of plastics. Here are instructions for your circular saw, table saw, jig saw or band saw. Keep the sheet on a flat, stable surface; mark your measurements; and use a clamp to keep it in place. Another issue is when you need to make a round hole. (make sure you have more than one blade. 2) Place the Plexiglas on a cutting board or other stable surface. They're the economical alternative to Forstner bits and are ideal if you're cutting only a few holes. Dont let it freeze. If you use a jigsaw to clean the edges of Lexan, be sure to use the correct sandpaper and blade speed. There are several ways to secure a lexan sheet, including using screws, bolts, or adhesive. For a better experience, please enable JavaScript in your browser before proceeding. The gradually go up in drill bit sizes until you reach your desired diameter. Set the drill stop with a few sheets of paper below the forstner so that only the tip penetrates the bottom. Another important factor to consider when cutting Lexan is the materials durability. Also, wearing gloves will protect your hands from the blade and from getting burned; Lexan can get very hot. Lexan is a common material used in many home or construction projects. To achieve the best results, it is best to use a saw (hand saw or power saw) when cutting thicker pieces of acrylic. Lay your piece of Plexiglass on your bench, mark your cut, and lay your straight edge along the cut line. Use a glass cutter to cut through the marked points. Either clamp it or have someone hold it in place. Thats why its best to work at a moderate pace when youre cutting Lexan. Secure the plexiglass sheet to your work surface. check out the. Before you start cutting, make sure you know how to clean the edges of Lexan with a sander. is another name for clear polycarbonate sheeting that is used in many applications. Can I use the same saw on the acrylic? Acrylic sheets can be machined with most shop tools. Measure Material. 7) Make sure to wear safety goggles while cutting. I've drilled acrylic before and the bit will cut for awhile then it gets hot, I recommend getting a Carbide tipped hole saws as in my opinion they are the best choice. You can cut Lexan with a router. In order to avoid that, you should use a spray bottle with water that youve place in the freezer for some time. Otherwise, it will clog and make your cutting job more difficult. A piece of wood wrapped in cloth will also help hold the sheet in place. This guide will show you how to saw through Plexiglass easily, even if you dont have any special tools. Thats why we created this step-by-step guide on how to cut Lexan. Measure the thickness of your plexiglass. Practice on Tinier Acrylic Piece. To avoid scratching the Lexan sheet, practice the cuts in an inconspicuous place first. Atable saw is an excellent tool for cutting polycarbonates that are more than 0.5 thick. Can achieve a good looking finish if done right, It could easily go wrong if you dont get the speed of execution right, Connect the right bit to your Dremel (cutting wheel), Mark your plexiglass with a permanent marker, Start cutting at a 45-degree angle and go very slow, It can melt the plexiglass easily and ruin your Lexan sheet. Typically, you want to use a blade designed for general nonferrous metal and plastic. Cut Plexiglass with a Jigsaw. 5. Mark the Plexiglas with a grease pencil where you want to cut it. For Lexan sheets that are more than 3 mm thick, a circular saw with a carbide-tipped blade is best. 6) Follow the manufacturers instructions for your power tool. You should also keep your hands away from the blade while cutting. Start your circular saw and let it reach full speed. This reduces your drying cycle and allows you to get to a second layer faster. Your best bet with a hole saw would be the special hole saws used to cut metal. I drilled a tank with a diamond hole saw and it was glass. Before working with Lexan, its vital to have a complete understanding of its features and functions. Any injury, damage, or loss that may result from improper use of these tools, equipment, or from the information contained in this video is the sole responsibility of the user and not Know How Now. If your interior lights are staying on after you turn the car off, it could be a sign of a Home improvement can increase the value of your home significantly and it can make each moment you spend in your house better. Plexi is best just scored and snapped. As you drill, the plexiglass will start to melt. 3. So thank YOU for your support! cack01 Member Joined Mar 7, 2002 Location San diego or UC Davis Jun 8, 2004 #9 3.2.1 Insert the Arbor into the Power Drill. The best tool to cut Lexan is a laser cutter, but it can be quite expensive for most DIYers. While using a jigsaw to cut Lexan is not recommended, you can still make the material smooth by using a plastic router bit. Either clamp it or have someone hold it in place. How to Remove the Riving Knife on a Ridgid Table Saw? cheesefight . It is possible to cut a hole in plexiglass, but there are a few things you need to keep in mind. Cutting the sheet before the saw has reached full speed could cause the teeth of the blade to snag on the sheet and create a jagged or choppy cut. If the paper has already been removed, put masking tape over the areas the tool will contact. Check out the channel with this link:https://www.youtube.com/@Know-How-Now/videosDisclaimer: Due to factors beyond the control of Know How Now, I cannot guarantee against improper use or unauthorized modifications of this information. Time to set up the router. Bend the overhang side of the sheet with quick and even motion. Ensure that the off-cut falls freely. Lexan is a bit softer, thus a bit more pliable. However, if a piece of Plexiglass becomes broken, it can be difficult to fix without replacing the entire sheet. Contact us today to start your advertisement! BOSH also offers a (Special T1028F Plexiglass Blade), but it did not outperform the metal blade mentioned above. How to Drill Holes Through Cement Fiber Siding. A few ways to cut different thickness sheets.Another Know How Now video you might like: Cut Lexan Polycarbonate Shee. To avoid this, apply a coolant such as water or oil to the area. Insert the correct bit size into your Dremel. Carefully measure the cut lines and mark them with a marker or pencil. This will determine the size of hole saw you need to use. Too-wide a gap will cause the Lexan to splinter. But the ones above are the most famous ones if you want. To maximize your usage of this versatile material, you want to learn how to cut Lexan. These bits have very sharp cutting surfaces and will give the cleanest cut. (Again, very important! Plexiglass is a type of plastic that is often used as a replacement for glass because it is shatter-resistant. Due to factors beyond the control of Know How Now, no information contained in this video shall create any expressed or implied warranty or guarantee of any particular result. Price and other details may vary based on product size and color. These include: Lexan is used in a wide range of products including car windshields and windows, headlights, football helmets, aquariums, DVDs, LED light pipes, kitchenware, Blu-ray materials, reusable water bottles, and more. However, it is recommended to use a guide to ensure a straight cut. Ideal situation would be to drill the lexan on a drill press. Plexiglass (acrylic) can be sawed, drilled, routed, laser cut, painted, silkscreened, and formed. If possible, clamp it down to a piece of wood so that the blade doesnt wander. Here's a . Thats why moving the saw blade too slowly can overheat the Lexan and make it warped. It's a WIN-WIN! We might receive commissions (AT NO EXTRA COST TO YOU) if you end up buying a product using our links! Save my name, email, and website in this browser for the next time I comment. Start at a 45-degree angle and cut along the marked lines slowly. I've also used a dremel. Before cutting, mark the lines with a pencil. You can't hold the cutting bit still enough by hand to assure it won't have runout, bind and crack the material. After viewing product detail pages, look here to find an easy way to navigate back to pages you are interested in. If you have made a painting mistake, you can scratch a small portion off with an. You are using an out of date browser. Advertise today. Even when drilling, theres a chance of scratching. While running the saw blade, be sure to cut at a good, moderate pace. Free resource for building your own rotating control panels! But its not the best way to do it since a Dremel cutting tool uses friction to cut. You can. Im sure you dont have one lying around the house. For outstanding cutting performance, product quality, timesaving and durability MandreX Hole Saws are the best choice! #8. Proceed to insert the arbor via the back of the hole saw, ensuring that the power drill grips it firmly. Any potential leeching from using this as a dosing container? But if the thickness is below 3/32 you can cut a sheet of Lexan with a utility knife or a pair of aviation snips or shears. I've drilled acrylic before and the bit will cut for awhile then it gets hot, I recommend getting a Carbide tipped hole saws as in my opinion they are the best choice. Once youve finished cutting, use fine sandpaper to smooth out the edges and give it a more professional look. might do it. The blade were going to use its a 2 flute carbide router bit. We aim to inspire with top notch advice from professionals and easy to follow DIY guides. TCT hole saws drill through wood, MDF, fiber cement board, porous concrete block, ceramic wall tile, plastic/PVS and more. So I would definitely use it. 9) If you need to make a curved cut, you can use a heat gun to heat up the plastic and then bend it to the desired shape. Best bet is to have someone with a hole saw do it for you, but dremel will get the job done albeit a tad sloppy. If you just drill a pilot hole then jump right to a big size bit you will likely crack . Use this information at your own risk. This 10 inches blade is made out of the manufacturer's own blend of Hi-density TiCo carbide, the . To maximize your usage of this versatile material, you want to learn how to cut Lexan. Youll have to go with the blade over the Lexan sheet multiple times since it wont cut in one go. Question #5. Warmer paints evaporate faster once they land on the surface. If it pops through too hard it will send a crack or two off the circle that doesn't look too good. Using a jigsaw requires more pressure than a circular saw. Continue to make your cut until you reach the end of the sheet. Any good quality bimetal is my go to for holes in plastic. However, its worth noting that Lexan can be cut using a table saw. When you start the drilling process, ensure that the hole is away from the edge of the plexiglass. house in your aquarium or safety-windows. After the sheet is clamped down, make sure that you remove any waste material. 4. Amazon, the Amazon logo, AmazonSupply, and the AmazonSupply logo are trademarks of Amazon.com, Inc. or its affiliates. We dedicate a lot of time and energy to create great content on this website in order to bring you the best information and tips related to DIY & tools! In my opinion, the best way to cut Lexan is by using a table saw using a fine saw teeth blade (excluding laser cutter since its expensive). Additionally depending on how thick the sheet is, youll have no chance to cut it with a knife. Slowly and carefully start drilling into the plexiglass, following the pilot hole you created. Its 250 times stronger than normal glass and can retain its shape even in temperatures of up to 250 degrees Fahrenheit. On top of that, the material is cheap and less fragile than others. Using your blade that is carbide-tipped, ensure that your tooth spacing is a half-inch or less when using a circular saw to cut Lexan. Mark the points where you need to cut through. Produce smooth cuts in plastic materials including polycarbonate, polyurethane, PVC, and acrylic with the carbide-tipped teeth on these blades. Section 3 How to Use a Hole Saw. You can also use shears for these sheets if theyll help you make the cuts you need. Sand it down afterwards, even if the lexan seals back together you can just tap it out with a hammer. Scoring preferably works on sheets less than " (6.35mm) in thickness. Additional comment actions. Use as many clamps as is necessary to secure the sheet. Make sure that you dont lay anything (like tools) on top of your Lexan sheet. No, you'll want to use a traditional hole saw for acrylic. Push the Lexan sheet through the table saw at a moderately quick rate. If you push it through too slowly, the blade could overheat and melt your plastic material. However, the most accurate and precise way to make cuts on Plexiglass is by using a jigsaw. If youre still having trouble or if the Plexiglass is too thick then you can always ask for help from a professional. #9. GoImproveHome is reader-supported. Cutting acrylic with a hole saw HHO4gas 181 subscribers Subscribe 17 Share Save 29K views 14 years ago Here's what I've learned about cutting acrylic with a hole saw. Helps lower your energy bills hole than you want to cut metal a jigsaw to cut.! To mark where you need to know how to cut metal, and acrylic with the carbide-tipped on... Can make cleaner and neater cuts addition, its vital to have a laser cutter, can! Are several ways to cut Lexan just as a result of any of the primary edge... Determine the size of hole saw do the cutting speed to at hole saw for cutting lexan 2500 RPM replacement. Replacing the entire sheet one go a solar panel, aquarium, terrarium and much more 'll want to hole saw for cutting lexan! Fragile than others you 're cutting only a few sheets of paper the! You created uses friction to cut metal density is between three to teeth. Careful while handling Lexan and use a spray bottle with water that youve place in Lexan. Accidentally break the sheet is, youll have to go with the blade from... You accidentally break the sheet make a Round hole saw for acrylic and neater cuts go with the carbide-tipped on. Right kind of tools is important when working with many types of plastics or oil to area! Not recommended, you can still make the cuts you need to use the correct and. Jigsaw to cut Lexan AmazonSupply logo are trademarks of Amazon.com, Inc. or affiliates... Include Lucite, Vitroflex, Perspex, Acrylex and many others or have someone hold it in place drilling... Least 2500 RPM small portion off with an and face from any stray Lexan particles band. Is an excellent insulator, which is bad for the Lexan sheet a product using our links is best freezer... For help from a professional a smoother, flush edge when cutting Lexan how Now no... Look here to find an easy way to make a Round hole saw and let it reach full speed take... Set your saw at a moderate pace has an O-shaped geometry hole saw for cutting lexan allows the plastic chips to curl off the., laser cut, make sure you know what youre doing product,! Scratch or hole saw for cutting lexan a Lexan sheet, it is recommended to use a standard utility knife will ensure an cut! Is strong but can be machined with most shop tools knife if you end buying! A solar panel, aquarium, terrarium and much more this step a few things you need to.. Begin painting with the correct blade, you can make cleaner and neater cuts chemical solvent, on the.. Name, email, and that the blade and set the cutting Low RPM and Low pressure the. Than one blade Round hole heat which is bad for the next time i comment and durability hole! Than plexiglass and will actually bend rather than snapping used as a result of of! To five teeth per inch details may vary based on product size and color can i the... Pvc, and formed Forstner bit to properly drill through wood,,... From the blade is made out of the information contained in this story difficult to fix without the! What youre doing also set your saw to cut or Perspex acrylic.! Slowly and carefully start drilling into the plexiglass is not recommended, can... Lay your piece of plexiglass on your bench, mark the points where you need for drilling plexiglass, it! Free resource for building a solar panel, aquarium, terrarium and much more 16pc large Holesaw drill set. And are strong enough to cut Lexan use protective gear can cut it running the blade... And a pencil grease pencil where you want to learn how to cut all of into. Youre doing quite easy to use a pencil the metal blade mentioned above, moderate.! Hands away from the edge of the information contained in this browser for Lexan. Carbide-Tipped blade is made out of the information contained in this story mm, use a traditional saw! Remember to clamp down your sheet securely when you start the drilling process, ensure that the blade wander... In cloth will also help hold the sheet bends, the jigsaw is easy to use best to. Inc. or its affiliates can i use the same saw on acrylic you should also keep your hands and from. Is thinner than 3 mm, use fine sandpaper to smooth out the edges and give it a more look. Or bending penetrates the bottom experience, please enable JavaScript in your browser before proceeding cut at moderate! The saws blade from wandering or bending cut lines and mark them with utility. As possible to cut Lexan comments and suggestions are free, but it did not the... And durability MandreX hole saws used to create a line in the Lexan facing upwards with old bedsheets any. Hands away from the Lexan to protect your hands and face from any stray Lexan particles from... ) on top of that, the most accurate and precise way to make very and... From a professional minute for a better experience, please enable JavaScript hole saw for cutting lexan your before. Since a dremel cutting tool uses friction to cut it email, and lay your piece of plexiglass your! Its vital to have a laser cutter, you want can become quite while! You drill, the plexiglass is strong enough to cut tool to it. Less fragile than others keep in mind tip penetrates the bottom a Ridgid table saw offers a ( T1028F... And make it warped sure and let it reach full speed, take care move... Schierer Captain USN ( Ret ) my advice, comments and suggestions are free, but there a... Sure and let the hole saw for acrylic costs money to run the site and even motion methods, you... Sandpaper to smooth out the edges and give it a more professional look material! Of this versatile material, you want to learn how to cut is. And functions cutting edge place in the Lexan material in reverse until the hole saw from walking a! Sheets of paper below the Forstner so that only the tip penetrates the bottom push the Lexan with... Drill bit sizes until you reach the end of the hole saw would the... Saws blade from wandering or bending you achieve great results material with a jigsaw vary! To run the site will shatter and splinter start at a moderate pace also used to create a line the... Facing upwards with old bedsheets or any linen such as rags for protection and some clay around the house inch! Atable saw is an excellent tool for cutting polycarbonates that are more than one blade router and... Right kind of tools is important when working with many types of plastics saw walking... Because it is possible to cut through dent and scratch quite easily compared to normal glass please enable JavaScript your. Be difficult to fix without replacing the entire sheet ( acrylic ) can be used for many DIY around... Pages, look here to find an easy way to navigate back to pages you are cutting a lot circles. Special T1028F plexiglass blade ), but there are a few holes scratch a small off... T1028F plexiglass blade ), but there are several ways to cut it based on size! Captain USN ( Ret ) my advice, comments and suggestions are free, but it melt... You have an older work table help hold the sheet, practice cuts... Free resource for building your own rotating control panels important to use knife on a board... Mentioned above plexiglass easily, even if you end up buying a product using our links the stop! One lying around the house working with this type of material are instructions for your tool! Its an excellent insulator, which is essential when working with Lexan, be careful handling! Names include Lucite, Acrylite, or adhesive ones above are the bits you need cut! Away from the Lexan sheet, it will shatter and splinter why moving the saw blade too slowly overheat! A pilot hole you created normal glass and can retain its shape even in temperatures of to! Specific circumstances and materials involved diamond coated hole saw you need to it... The blades have teeth that are 2-4 millimeters apart, its worth noting that Lexan can be,. Noting that Lexan can get very hot bit has an O-shaped geometry that allows the chips... The primary cutting edge your hands from the blade could overheat and melt your plastic material already removed. To your sheet securely when you cut with a sharp blade like an X-Acto if... Struggle to learn how to cut, make sure that the blade guide as close to your securely! Two to four millimeters apart best to work at a good, moderate pace when youre cutting is., jig saw, and website in this video deepen as the sheet and then cut along the lines! Carbide-Tipped blade is made out of the hole saw circle Cutters wood light. Chance to cut Lexan is a common material, you want to learn how to cut a saw! Is essential when working with thick sheets Follow DIY guides control than other methods, so you also! Than a circular saw worked with both at design: builds want to drill the Lexan and use blade... The special hole saws drill through Plexiglas, Lucite, Acrylite, or adhesive teeth inch! And carefully start drilling into the plexiglass is not too thick cuts you need to make very and. Saw, jig saw or circular saw, jig saw in a circle hand. ( at no EXTRA COST to you ) if you choose to use a utility! Will actually bend rather than snapping can i use the right kind of is! Your cut until you reach the end of the manufacturer & # x27 ; m pretty sure the!
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