how to make slab cabinet doors from plywood

12 July 2021. Repeat for all four hinges. You may choose to adjust the order of the boards so that the colors and grain patterns match before alternating the end grain. Theres also the option to add molding, edging, hardware, material, and finish. In-depth articles, up-close photography, and detailed illustrations. If you look at the end grain of each of the three boards shown in the image above, you'll likely notice that the grain on each board arcs upward or downward. Holding the face of the cabinet door to be rounded flat against the table, round over all four edges of the cabinet door. A timely question since I'm in the middle of an order for eight contemporary style cabinetswith slab doors and drawer fronts. Also, take a look at the face of each board and make sure that the color and grain patterns of each corresponding board are similar. Step up the look of slab cabinet doors by adding molding to the edge or offset from the edge of the door. Eric Shipe is a Kitchen and Bath Designer and the Owner of Bath + Kitchen based in Washington DC. I have looked through dozen of cabinet making books at the library, woodworking magazines, and searched online to no avail. In this manner, if the joints show on the finished product, the joint assembly will look balanced. Tip: It is a good idea (whenever possible) to route the end grain of a board first, as routing the end grain is far more likely to cause a chip than routing with the grain. Also, it is a good idea to allow at least one extra inch of length on each board. This should make a tongue that is a little thicker than you'll need to fit into the groove. Begin by cutting the ends off of the assembly. MT Copeland offers video-based online classes that give you a foundation in construction fundamentals with real-world applications, like building cabinets. When making tongue and groove joints on the table saw, it is always advisable to cut the grooves first. Wear a mask if you do not have a dust collection system or you are going to be sanding for a long time to help keep dust out of your lungs. A slightly rolled edge will protect the veneer from catching on anything during use and it will help the finish adhere. Accuracy and consistency of width assures a good fit. Simply use a square to align the straight-edge so that the circular saw will remove a minimal amount of stock, and clamp the straight edge in place. Since this design includes two door panels, divide the width of the cabinet by 2 to get the door panel width. Get complete site access to video workshops, digital plans library, online archive, and more, plus the print magazine. The cabinet industry, at least in Europe, is moving more and more towards these panels: My shop has been using them for some years whenever we need a "slab" door. Well, there's not a lot of design involved, being as they're just rectangular blocks. Use a inch screw to secure the mounting plates to the frame. The doors and drawer fronts are actually relatively simple - cabinet grade beech ply with iron-on beech edge banding. Align the measurement marked in from the edge with the center of the jig and use an awl to punch a reference hole for the screws. wikiHow is where trusted research and expert knowledge come together. - lol. It is much easier to cut a little more off of the tongues to gain a proper fit than it is to cut more out of the grooves. Making the first cut can be done with a circular saw and a straight edge. The standard width is 3/4 inches (1.905 cm) thick. Attempt to dry-fit the tongue into the corresponding groove. Turn the dust collection system to the lowest setting possible. Place the assembly flat on the table with the newly cut door bottom against the fence and run the door through the blade. Expert Interview. Panel doors consist of 2 side pieces, known as stiles, 2 rails along the top and bottom, and a panel between them. Note: DIY shaker cabinet doors are a more complex undertaking than building slab doors. Depending on the style of doors you wish to use, the costs can range from quite expensive to surprisingly inexpensive. I'm using beech with a clear finish. Get the latest updates about new courses, special trainings, resources, and more. From traditional to ultra modern, complex curved work to hand stitched veneering, he continues to push the limits of perfection and craftsmanship. Shaker doors require that you make a 5-piece door. Can I make cabinet doors out of a single slab of wood? Does anyone know where to find a book or article about making flush or solid slab cabinet doors for a contemporary style kitchen? Lay out the dimensions of the door on your choice of sheet material. To create this rounded edge, install a 3/8 inch round over bit with a bearing tip in your fixed-base router, and place it into a router table. Probably the most inexpensive (and versatile) style of a cabinet door is the slab. The edge shows the 3-layer construction, but at least it's all in the same species. Cabinet doors can make or break the look of your kitchen or bathroom cabinets - and the longevity of the cabinets. With the grooves cut in the boards of our slab-style cabinet doors, the next step is to cut the tongues. References. After the glue has set for 24 hours, it's time to remove the clamps and cut the cabinet door to its finished size. Once youve cut the door out, soften its sides with a router to get rid of any rough edges. Building things often requires adding and subtracting complex fractions. For this example 13- by 13-inch cabinet door, cut three sections of 1- by 6-foot wood to 14 inches in length using a circular saw or compound miter saw. Develop the tech skills you need for work and life. Lay the face of one of the boards to receive a tongue flat on the table, and the edge receiving the tongue against the sacrificial fence. This site is protected by reCAPTCHA and the Google, http://www.blum.com/us/en/05/31/10/index.php, Wood splits with flush trim bit on router table. Become an UNLIMITED member and get it all: searchable online archive of every issue, how-to videos, Complete Illustrated Guide to Woodworking digital series, print magazine, e-newsletter, and more. Determine this length by measuring from the outside edge of the stiles to the beginning of the round-over, or bead, you made with the router bit. Thanks to all authors for creating a page that has been read 438,844 times. With the tongue and groove joints cut, the next step is to assemble the boards that will make up the cabinet doors. Those materials sound wonderful but in reality may not be readily available or easily obtained by home and smaller shops on a onesy twosy basis simply because of the logistics and minimum order perhaps . For the first sanding pass, use a random orbit sander with 120 grit paper, or the grit that your finish specifies. The result of that calculation is 11 inches and 59/64ths, which is an overly specific measurement that is tough to work with. I'm also waiting until the countertops are installed before I hang the doors and drawers. I had to rebuild the first cabinet (a bathroom vanity) when I found that a very slightly out of square carcass showed up as an uneven gap between two doors. Use light and even pressure as you work. include professionally produced videos taught by practicing craftspeople, and supplementary downloads like quizzes, blueprints, and other materials to help you master the skills. When the feel of the paper on your sander is significantly different from the new piece it is time to switch. {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/d\/d0\/Make-Cabinet-Doors-Step-1.jpg\/v4-460px-Make-Cabinet-Doors-Step-1.jpg","bigUrl":"\/images\/thumb\/d\/d0\/Make-Cabinet-Doors-Step-1.jpg\/aid1199888-v4-728px-Make-Cabinet-Doors-Step-1.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

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